The impact bed is designed to replace traditional impact idlers at conveyor loading points. It provides continuous belt support, reduces belt damage caused by material impact, and prevents material spillage. The structure consists of self-lubricating UHMW-PE (Ultra High Molecular Weight Polyethylene) sliding bars bonded with high-elastic rubber pads, ensuring excellent shock absorption and wear resistance. It is an ideal solution for heavy-duty conveyor loading zones in mining, quarrying, cement, and port bulk-handling systems.
At the material loading point of a conveyor system, the belt often suffers from impact, tearing, or sagging due to falling material.
The Impact Bed is engineered to:
Absorb the impact energy and reduce belt damage.
Provide stable, continuous belt support to prevent sagging.
Replace conventional impact rollers, reducing maintenance needs.
Prevent material spillage by keeping the belt stable under impact.
Studies by manufacturers such as Martin Engineering show that impact beds can reduce belt puncture and splice damage by up to 70%, and extend belt life by 2–3 times compared with impact rollers.
High-Performance Impact Structure
Each bed uses a combination of UHMW-PE wear strips and vulcanized rubber shock-absorbing layers.
The UHMW-PE surface offers low friction, reducing belt wear and resistance.
The rubber layer provides high rebound and excellent impact absorption.
Aluminum Alloy Slide Frame Design
Modular aluminum alloy frame makes installation and maintenance easier.
Adjustable groove angle allows fine-tuning according to the actual conveyor troughing angle.
Durability & Safety
All components are corrosion-resistant, suitable for wet or dusty environments.
Designed to reduce vibration and belt deviation, improving overall system stability.
Customisation Options
Available for belt widths from 500 mm to 2000 mm.
Optional galvanized or stainless-steel frame.
Custom impact bar thickness, spacing, or color available upon request.
Maintenance Advantages
Unlike impact idlers, there are no rotating parts, eliminating bearing failures.
The replaceable UHMW-PE bars simplify periodic maintenance and reduce downtime.
| Belt Width (BW) | A (mm) | E (mm) | L (mm) | H (mm) | Number of Impact Bars |
|---|---|---|---|---|---|
| BW = 500 | 740 | 800 | 200 | 169 | 6 |
| BW = 650 | 890 | 950 | 250 | 169 | 6 |
| BW = 800 | 1090 | 1150 | 315 | 169 | 7 |
| BW = 1000 | 1290 | 1350 | 380 | 204 | 9 |
| BW = 1200 | 1540 | 1600 | 465 | 208 | 10 |
| BW = 1400 | 1740 | 1810 | 530 | 228 | 12 |
| BW = 1600 | 1990 | 2060 | 600 | 268 | 13 |
| BW = 1800 | 2190 | 2260 | 670 | 268 | 15 |
| BW = 2000 | 2420 | 2490 | 750 | 268 | 16 |
Mining and quarrying conveyor systems
Cement, steel, and power plants
Port and terminal bulk handling systems
Loading, transfer, and material-receiving points of long-distance belt conveyors
Proven design aligned with TDII conveyor structure standards.
Factory-tested for static load >80 kN and belt speed up to 3.0 m/s.
Manufactured with high-quality materials for heavy-impact applications.
Custom designs available for OEM and replacement projects.
QUALITY ASSURANCE
Adopts high-strength double anilox rollers and tear-resistant materials to ensure product durability, safety and compliance with strict quality standards.
Technological Innovation
Introduces lifetime replacement-free anilox roller coating technology and high-efficiency automated equipment to improve production efficiency and reduce maintenance costs.
Professional Services
provides one-on-one technical support and quick response to customer needs to ensure smooth and worry-free use.
Diversified Choices
provides a variety of industrial solutions and customized services to meet the specific needs of different customers.
changjiang No.1 Office Building ，No.8 Tianshan Road, Xinwu District, Wuxi City, Jiangsu Province, China
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